Caps are one of the most versatile and profitable accessories in the apparel industry. From streetwear brands to corporate uniforms and sports teams, men’s caps play a vital role in branding, functionality, and fashion. For clothing brands and businesses, understanding the different types of caps for men is essential before choosing the right style for manufacturing, private labeling, or bulk production.
This guide breaks down the most popular cap types, their use cases, materials, and manufacturing considerations.
1. Baseball Caps
Baseball caps are the most widely recognized and manufactured caps for men.
Key Features
Curved visor
Adjustable back closure (snapback, strapback, or fitted)
Structured or unstructured crown
Manufacturing & Brand Use
Ideal for custom embroidery and screen printing
Commonly produced using cotton twill, polyester, or blends
Suitable for sportswear brands, corporate merch, and casual fashion labels
2. Snapback Caps
Snapbacks are a streetwear staple and a top choice for private label brands.
Key Features
Flat brim
Adjustable snap closure
Structured high-profile crown
Manufacturing Notes
Popular for 3D embroidery and logo patches
Works well with acrylic, wool blends, or polyester
High demand in streetwear and youth fashion markets
3. Fitted Caps
Fitted caps are manufactured in specific sizes and do not include adjustable closures.
Key Features
Clean, premium appearance
Size-based fitting
Often associated with sports culture
Manufacturing Considerations
Requires accurate size grading
Higher production precision
Often paired with high-density embroidery
4. Trucker Caps
Trucker caps combine function and breathability, making them ideal for casual and outdoor use.
Key Features
Foam or fabric front panel
Mesh back panels
Curved or flat brim
Brand Applications
Excellent for promotional caps
Lightweight and cost-effective for bulk orders
Common in lifestyle, outdoor, and workwear brands
5. Dad Caps
Dad caps are known for their relaxed fit and minimalist look.
Key Features
Unstructured crown
Curved brim
Adjustable strap closure
Manufacturing Advantages
Easy to produce
Ideal for simple logo embroidery
Popular among DTC brands and minimal fashion labels
6. Beanies (Seasonal Cap Category)
Although different from traditional caps, beanies are essential in men’s headwear collections.
Key Features
Knit construction
Fold-over or slouch styles
Production Notes
Made from acrylic, wool, or cotton yarns
Suitable for winter collections and seasonal drops
7. Bucket Hats
Bucket hats have returned as a fashion-forward accessory.
Key Features
Downward-sloping brim
Soft, packable construction
Manufacturing Use
Popular for custom prints and embroidery
Common fabrics include cotton, denim, and nylon
Works well for streetwear and summer collections
Choosing the Right Cap for Your Brand
When selecting cap types for manufacturing, brands should consider:
Target audience
Logo size and placement
Fabric compatibility
Embroidery vs printing
MOQ and production costs
Partnering with an experienced custom cap manufacturer "Vel Clothing" ensures consistent quality, accurate stitching, and scalable production.
Final Thoughts
Understanding the different types of caps for men helps brands create headwear collections that align with their identity and market demand. From baseball caps to snapbacks and bucket hats, each style offers unique opportunities for branding and customization.
If you’re planning to launch or expand your headwear line, working with a professional apparel manufacturer ensures your caps are built for durability, comfort, and brand impact.
