The global tunnel tray market is poised for steady expansion through 2035, fueled by rising industrial separation demands, process optimization, and advancements in durable materials.
According to Future Market Insights (FMI), the tunnel tray market is valued at USD 97.1 million in 2025 and is projected to reach USD 146.5 million by 2035, expanding at a compound annual growth rate (CAGR) of 4.2%.
The FMI report, “Tunnel Tray Market Size, Share, and Forecast 2025–2035,” indicates global revenues will grow by nearly USD 49.4 million over the decade, driven by the surge in demand for efficient, corrosion-resistant, and modular trays across chemical processing, pharmaceutical, and petrochemical applications.
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A Decade of Growth Anchored by Process Efficiency and Material Innovation:
The shift toward advanced separation technologies, energy-efficient designs, and customizable modular systems is redefining market trajectories. Between 2025 and 2030, the tunnel tray market will expand by USD 22.1 million, propelled by infrastructure investments in chemical facilities and urban expansion.
Between 2030 and 2035, FMI forecasts an additional USD 27.3 million in market growth, reflecting deeper integration of computational fluid dynamics (CFD), predictive maintenance, and compliance-driven upgrades.
“Tunnel trays are evolving into essential components for optimizing mass transfer and energy use in complex industrial processes,” said an FMI research analyst. “Material advancements and modular designs are enhancing safety, flexibility, and cost-effectiveness across sectors.”
Tunnel Tray Key Market Insights at a Glance:
- Metric- Global Estimate
- Market Value (2025)- USD 97.1 million
- Forecast Value (2035)- USD 146.5 million
- CAGR- 4.2%
- Top Material- Stainless Steel (37.8% share)
- Dominant End-Use- Glycol Recycling (42.3% share)
- Fastest-Growing Region- China (5.7% CAGR)
The Fastest-Growing Tunnel Tray Market:
FMI’s companion study, “China Tunnel Tray Market Outlook 2025–2035,” underscores China’s role as a pivotal growth engine. The market is projected to grow at a CAGR of 5.7%, driven by rapid expansion in chemical processing, petrochemical refining, and industrial infrastructure.
This surge is supported by government initiatives in manufacturing modernization and environmental compliance. Stainless steel trays dominate, accounting for a significant portion of sales, while modular configurations are gaining traction for their adaptability in high-volume operations.
Online procurement and specialized B2B platforms are accelerating distribution, enabling faster access to customized solutions amid China’s booming industrial landscape.
Tunnel Tray Five Forces Driving Market Expansion:
Process Complexity: Rising demands for efficient mass transfer in separation processes to cut energy costs and boost output.
Energy Efficiency Focus: Regulatory pressures for optimization and compliance in environmental standards.
Industrial Expansion: Growth in chemical, pharmaceutical, and petrochemical sectors requiring advanced tray systems.
Material Advancements: Innovations in corrosion-resistant alloys, fire-retardant coatings, and lightweight designs for easier installation.
Infrastructure Upgrades: Urban development, renewable energy projects, and smart grid initiatives increasing tray adoption.
Tunnel Tray Market Segment Overview:
By Material Type: Stainless steel leads with 37.8% of global revenue in 2025, prized for its corrosion resistance and high-temperature performance, followed by aluminum and other materials.
By End-Use Industry: Glycol recycling commands a 42.3% market share, essential for recovery and purification in automotive and industrial applications. Liquid fertilizer processing and natural gas drying follow.
By Application: Power distribution networks hold 36% share, ensuring safe cable routing in high-voltage settings. Transportation infrastructure (25%) and industrial facilities (18%) are key, with commercial projects and specialty utilities rounding out demand.
By Distribution Channel: B2B platforms and direct procurement are growing rapidly, supported by digital tools for customization and technical support.
Tunnel Tray Market Regional Overview:
North America: Growth at 4.0% CAGR, led by U.S. process optimization in chemical manufacturing.
Europe: From USD 26.3 million in 2025 to USD 39.6 million by 2035 (CAGR 4.2%). Germany dominates with 33.7% share.
Asia Pacific: Fastest growth globally — spearheaded by China (5.7% CAGR), India (5.3%), and Japan (3.2%).
Latin America: Brazil at 4.4% CAGR, fueled by petrochemical modernization.
Middle East & Africa: Infrastructure investments in UAE and South Africa driving adoption.
Tunnel Tray Market Competitive Landscape:
* Koch-Glitsch
* RVT Process Equipment
* Raschig USA
* MTE Group
* AMT International Inc.
* Kuber Precision Tech LLP
Collectively, Koch-Glitsch, RVT Process Equipment, and Raschig USA hold a substantial market share. Their emphasis on advanced design, modular engineering, and technical partnerships highlights the industry's push toward innovation and efficiency.
Tunnel Tray Market Outlook: Engineering the Next Decade:
Over the next decade, the tunnel tray market will advance from mechanical reliability to integrated, tech-enabled solutions. Trends like CFD modeling, AI-driven diagnostics, and sustainable materials will elevate standards in separation and infrastructure.
“Tunnel trays are transforming into smart, efficient systems that align with global sustainability goals,” the FMI analyst added. “Manufacturers prioritizing R&D in modular tech and environmental compliance will lead the market's evolution.”
